Model: TP-WA18 TP-WA30 TP-WA40
The ultrasonic wire welding machine is on the principle of ultrasound, the microprocessor automatically controls the frequency tuning, and simultaneously detects the current and phase frequency.
TP-WA18 TP-WA30 TP-WA40 metal ultrasonic welding machine wire harness welder cable splicer
Açıklama
TP-WA18 TP-WA30 TP-WA40 is mainly used for automobile wiring harness wire head splicing, wire mutual welding, multiple wires, and butt joints welding, as well as mutual welding into a knot.
Mainly suitable for splicing copper wire.
The main difference from the conventional series is that this series of equipment can select and call welding parameters according to the welding wire diameter, and automatically produce welding width, air pressure, energy, and amplitude.
It has a detection function and will not weld if the wrong size wire is placed.
Can be connected to MES.
Özellikler:
1. English and Chinese touch screen display, easy to set, simple
2. Fully numerically controlled, the machine has preset parameters for different sizes of wire, only needs to adjust to the required welding square parameters, and call the preset parameters. It also supports parameter tuning and storing.
3. It has the preventing empty welding function, which can effectively prevent damage to the welding head.
4. Ultrasonic scanning detection, the welding power can be monitored in real-time during welding, which can effectively ensure the yield during welding.
5. Adopt a pure cylinder motion system, easy to use and easy to operate.
6. Compact structure and integrated all-in-one machine
Video:
Teknik Veriler
| Model | TP-WA18 | TP-WA30 | TP-WA40 |
| Welding capacity | Wire size range: 0.5-18mm² | Wire size range: 1-30mm² | Wire size range: 3-40mm² |
| Frequency | 20Khz | ||
| Güç Kaynağı | 220VAC,50Hz | 380VAC,50Hz | |
| Güç | 3000W | 4000W | 6500W |
| Ağırlık | 20kgs + 15kgs | 25kgs + 15kgs | 30kg + 15kgs |
Feature Comparison Table
| Comparison Item | Semi-automatic Series | Automatic Series |
| Machine Model | TP-W18; TP-W30; TP-W40 | TP-WA18; TP-WA30; TP-WA40 |
| Applicable Scenarios | Single-product, low-volume production with low traceability requirements | Multi-product changeover, mass production, high requirements for weld quality monitoring and data traceability |
| Pressure Adjustment | Air pressure adjusted manually | Air pressure set directly on the display screen; can be saved and recalled at any time. When switching products, all parameters are recalled directly – no manual re-setting required |
| Weld Width Adjustment | Weld width adjusted manually | Weld width set directly on the display screen; can be saved and recalled at any time. When switching products, all parameters are recalled directly – no manual re-setting required |
| Guard Design | Due to structural position limitations, it is difficult to add a welding port guard | Equipped with a built-in welding port guard for better safety; the machine only proceeds to the next step after the guard has been actuated first |
| Installation Form | Mechanical adjustment only; tabletop placement | A recessed work surface is available as an option, for easier operation and better ergonomics |
| Weld Process Control | The machine completes all welding actions automatically and prevents empty welding; however, it cannot accurately detect whether the wire position is correct, whether any copper strands are cut, or whether the correct wire specification is loaded | The slider first moves to the set weld width and then presses down; the machine automatically detects the clamping width and height. In addition to preventing empty welding, it can also detect whether the correct wire specification is loaded and whether any copper strands are cut, based on the clamping height (accuracy depends on the wire diameter) |
| Parameter Setting | Parameters are determined manually based on recommended values and auxiliary pull-force tests | Features a parameter learning function: parameters can be fine-tuned from internal recommended values, and once learning is completed, the parameters can be recalled directly at any time |
| Data Recording & Export | Welding records available for query; records can be exported via USB | Equipped with an independent PC program with a Windows-based interface; data can be exported via USB and WiFi for remote transmission and traceability management |
Uygulama
The ultrasonic wire harness welding machine is widely used in the fields of automobiles, electronic appliances, motors, communication equipment, mechanical equipment, instruments and so on.
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