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TS-R02 wire stripper twister crimper automatic ferrule crimping machine

Model: TS-R02

It can finish wire stripping, copper twisting and automatic ferrules crimping one time. Very good for multi-cores cable.

Beschreibung

Automatic bootlace crimper

This wire stripping twisting and ferrule crimping machine, It is suitable for crimping a variety of loose tubular terminals onto cables, twisting function to prevent loose conductors when crimping, and Not need to change crimping dies for different size terminals.
Stripping, piercing terminals, and crimping terminals are completed in 2.5 seconds, greatly improving efficiency; Applied for the tubular terminal from 0.3mm² to 4mm².

1. One machine suitable for crimping a variety of loose tubular terminals onto cables, Not need to change crimping dies for different size tubes.
2. Wire stripping twisting and crimping can be finished at one time. For Stranded Wire or very thin wires, this function can prevent the copper wire from standing upside down when entering the terminal.
3. LCD display, automatically adjusts stripping depth and length, very easy to operate.
4. Mute motor feeding, automatic supply terminal, terminal four-side crimping, no need to change crimping die, saving time and effort.
5. Easy replacement of reclaimer, only need to unscrew the screw (red circled part), you can replace the reclaiming clamp
6. Ferrule feeder, When the terminal is large, increase the vibration amplitude of the guide rail; when the terminal is small, decrease the vibration amplitude of the guide

New upgrades in 2026:

① Terminal feeder upgrade: Covers up to 6 sqmm, standard machine can handle up to 6 sq mm. ‘

Standard configuration includes 3 sets, compatible with: 0.3-0.5, 0.75-1.5, 2.5-6.0 mm.

② Motor upgrade: Upgraded crimping motor to a top-tier Chinese brand servo motor, powerful enough to crimp up to 6 sqmm.

③ Structural upgrade: Simplified replacement of components for different terminal sizes; only guides and terminal washers need to be replaced (for fixing the terminal and guiding the wire into the terminal). The front panel of the equipment is easier to disassemble and maintain.

④ The program settings have been optimized:a partial stripping function has been added, allowing the equipment to be used as a semi-automatic wire stripper for both full and partial stripping;A wire end cutting function has also been added, making the copper wire length of the press more precise.

Features

Wire stripping machine and ring terminal crimping machine video:

Technical Data

Model
TS-R02
Function
Wire stripping twisting and ring terminal crimping
Available Wire
BVR wire 0.5,0.75,1.0,1.5,2.5,4.0,6mm2
Available Terminal
Insulator length ≤7.5mm, conductor length≤10mm
Stripping Length
Max.12mm (the wire need more than 35mm into the machine)
Production Rate
2.5s /wire
Air supply
0.6-0.8Mpa
Power
AC220V/110V
Dimensions
39*42*50cm
Weight
50KG

 

Application

Wire stripping and ring terminal crimping

 

FAQ

What does the TS-R02 automatic ferrule crimping machine do?

The TS-R02 completes wire stripping, copper strand twisting and ferrule (bootlace / tubular terminal) crimping in one automatic cycle of just 2.5 seconds per wire. It is designed for loose tubular ferrules and is especially suitable for multi-core cable and control cabinet wiring production.

Do I need to change crimping dies for different ferrule sizes?

No. The TS-R02 uses four-side crimping tooling that covers the full range without changing dies. For different terminal sizes, only the guides and terminal washers need to be replaced, and the standard configuration includes 3 feeder sets covering 0.3–0.5, 0.75–1.5 and 2.5–6.0 mm².

What wire sizes can the TS-R02 process?

The machine handles BVR wires from 0.5 to 6 mm² (0.5, 0.75, 1.0, 1.5, 2.5, 4.0 and 6 mm²), with ferrules up to 7.5 mm insulator length and 10 mm conductor length. Maximum stripping length is 12 mm.

Why is the twisting function important when crimping ferrules?

Twisting compacts the copper strands before they enter the ferrule, preventing stray or reversed strands that cause bad crimps and shorts. This is especially important for stranded and very thin wires, and it significantly improves first-pass yield.

What utilities are required to run the machine?

The TS-R02 requires a compressed air supply of 0.6–0.8 MPa and standard AC 220V or 110V power. The machine weighs about 50 kg with a compact footprint of 39 × 42 × 50 cm, suitable for benchtop installation.

Can the machine also be used only for wire stripping?

Yes. The 2026 upgraded program adds a partial stripping function, so the machine can work as a semi-automatic wire stripper for both full and partial stripping. A wire end cutting function is also included for precise copper length after crimping.

What after-sales support is provided for overseas customers?

WIREPRO provides English manuals, operation videos, remote video technical support and spare parts from stock. Machines for the European market are supplied with a CE Declaration of Conformity according to Directive 2006/42/EC.

 

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